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Innovations propel sustainability in the mining sector

25 Aug, 2024
Shalinn Yeap
Innovations propel sustainability in the mining sector



An increase in regulatory demands, investor expectations and the need to meet sustainability goals have placed the mining industry at a critical juncture.

The resources sector now faces pressure to reduce greenhouse gas emissions without compromising overall productivity levels and economic feasibility.

In response, several countries — including Australia, Brazil, Canada, Chile, Finland and South Africa — have seen significant investments and innovations aimed at achieving this goal.

With Australia being a major player in the industry, a recent $91 million investment by the Australian government signifies a pivotal step towards decarbonisation.

This funding aims to support various projects across several industries, including mining and is expected to reduce over one million tonnes of emissions annually — equivalent to removing close to 240,000 cars from the road.

Industry and mining are responsible for nearly half of Australia’s total emissions, with the mining sector alone producing significant amounts of carbon dioxide, particularly from coal mining activities.

Fugitive methane emissions from coal beds are a major contributor, with estimates indicating that coal mining can release between 1.5 to 4.6 gigatonnes of methane globally each year.

As the world shifts towards a low-carbon economy, mining companies are increasingly recognising the need to adopt cleaner technologies to mitigate their environmental impact while remaining competitive in a rapidly changing market.

The recent funding is part of a broader strategy to assist traditionally energy-intensive industries in their transition to lower emissions.

Minister for Climate Change and Energy, Chris Bowen, emphasised that the funding will enable industries to contribute to national climate targets, and is also expected to unlock an additional $182 million in private funding.

Among the projects funded, Kestrel Coal in Queensland will receive $37.2 million for methane reduction initiatives, while Incitec Pivot Fertilisers will utilise $28 million for a solar and battery system.

Furthermore, Dyno Nobel’s ammonium nitrate facility is set to benefit from $9.8 million aimed at emissions capture.

Other recipients include CSBP Limited, Boyne Aluminium Smelter, and Viva Energy Refinery.

The mining sector is currently embracing a variety of innovative technologies aimed at reducing emissions.

These advancements include the use of methane capture technologies, renewable energy integration, electrification of mining equipment, automation and AI, as well as in-situ recovery (ISR) techniques.

Technologies to capture and utilise methane emissions from coal mining are being developed and implemented. These systems not only contribute to a reduction in greenhouse gas emissions but can also convert captured methane into energy, providing an additional power source for mining operations.

As part of a growing trend, mining and petroleum sectors are too undergoing a significant energy transformation, embracing renewable energy to reduce their carbon footprint. Increasingly, solar and wind power are being harnessed to power mine sites, processing plants, and auxiliary facilities.

This shift extends even further to transportation, with many mining operations now deploying electric vehicles powered by renewable sources.

In pursuit of energy independence and reliability, some industry players are developing innovative renewable energy-powered microgrids. These systems ensure a stable power supply while minimising environmental impact.

Additionally, to balance the intermittent nature of renewables with the need for consistent power, many companies are implementing hybrid power plants. These sophisticated systems seamlessly integrate renewable sources with traditional power generation methods, offering enhanced reliability and reduced emissions.

Companies like Fortescue Metals are investing in renewable energy solutions for their iron ore mines, while BHP has begun utilising solar power at its copper mines.

Fortescue has already committed $1.14 billion to its first three green energy projects in Australia and the United States. This shift not only reduces reliance on fossil fuels but also lowers operational costs in the long run.

Automation technologies are also playing a crucial role in enhancing operational efficiencies and reducing emissions across various industries.

Machine learning and AI in mining operations offer benefits such as process optimisation, improved safety and reduced energy consumption.

Another exciting development includes digital twinning, which involves creating detailed virtual replicas of physical mines and their operations. This technology allows for predictive maintenance, operational simulations and real-time monitoring. By optimising processes and reducing waste, digital twins can enhance the sustainability of mining operations.

In-situ recovery (ISR) methods are emerging as a sustainable alternative to traditional mining techniques, offering several key advantages that make them increasingly attractive in today’s environmentally conscious landscape.

This innovative approach minimises landscape disturbance, as it allows for the extraction of minerals directly from the ore body without the need for extensive excavation or surface disruption. By injecting a specially formulated solution, known as a lixiviant, into the ore deposit through a series of wells, ISR dissolves the target minerals, which are then pumped to the surface for processing.

Collaboration among mining companies and technology providers is vital for the rapid development and deployment of emissions reduction technologies.

Partnerships leverage collective expertise, resources, and advanced technologies to address industry-wide challenges, enhance sustainability, and secure necessary funding, ultimately driving the mining industry towards a more sustainable future.

The Australian government’s investment in emissions reduction technologies represents a significant commitment to supporting the mining industry’s transition to a low-carbon future.

As the industry embraces innovative technologies and collaborative approaches, these initiatives can play a crucial role in achieving national and global climate targets.

The path forward will require ongoing investment in research and development, as well as a willingness to adopt new practices that prioritise sustainability alongside productivity.

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