Honeywell (NASDAQ: HON) has unveiled its Battery Manufacturing Excellence Platform (Battery MXP), an artificial intelligence (AI)-driven software solution aimed at optimising gigafactory operations from day one.
The platform is designed to improve battery cell yields and accelerate facility startups for manufacturers.
Traditional standalone solutions often result in material scrap rates as high as 30 per cent at steady state and even higher during facility startup.
This wasteful practice can lead to millions of dollars in squandered energy and materials while a gigafactory slowly scales to efficient and profitable production over several years.
Battery MXP incorporates AI techniques into the manufacturing process, enabling the detection and remediation of quality issues before they result in scrapped material.
The solution then utilises machine learning to identify conditions that lead to quality issues and turns this data into actionable insights that manufacturers can use to improve efficiency and productivity.
By delivering powerful data to enhance quality control and decision-making on the plant floor, Battery MXP is designed to help manufacturers cut production ramp-up time, reduce startup material scrap rates by 60 per cent, and increase delivery rates to meet the growing demand for lithium-based batteries.
“With Honeywell’s Battery MXP and its automation capabilities, we will be able to quickly and effectively establish a foundation for our network of gigafactories,” said John Kem, president of American Battery Factory.
“This solution is vital in our manufacturing operation because it allows us to reduce scrap and scale up quickly, while also ensuring we meet the U.S. and international demand for high-quality lithium iron phosphate batteries as we prepare for the unprecedented surge expected over the next decade.”
By providing bidirectional traceability and genealogy, Battery MXP tracks battery cells from raw material to finished product in real time, helping to ensure product quality at every step.
The solution also addresses key challenges faced by battery manufacturers by offering solutions for process controls, workforce management, and thermal runaway battery fire prevention.
These safety elements aid both operators in the gigafactory and end-users of the batteries.
“The electrification of everyday life continues to increase global demand for quality lithium-ion batteries to power electric vehicles, consumer electronics, and battery energy storage systems,” said Pramesh Maheshwari, President of Honeywell Process Solutions.
“With the construction of more than 400 gigafactories planned worldwide by 2030, Honeywell’s Battery MXP is a crucial technology that enables manufacturers to maximise cell yields and reach peak production much quicker than traditional methods.”
The use of automation to advance the world’s electrification journey supports Honeywell’s alignment of its portfolio to the automation and energy transition megatrends.
As a key player in the global energy transition, Honeywell is applying its complete portfolio in industrial automation, cyber-secure IoT (Internet of Things), material handling, building automation, and safety solutions to help battery manufacturers bring reliable products to the market as quickly as possible to meet the projected demand for battery cells.
